The Turbine Attrition Scrubber uses low power consumption with high energy attritioning at low capital and operating costs.
The improved utilization of space ensures maximum attritioning within the working zone.
The simple and effective design offers optimal utilization of volume and power. No power is wasted in the pumping.
It has no risk of scale up issues as the particles impact at 10mm distance from the impeller.
Smaller blades are more power efficient and the design prevents radial losses.
Multiple pass attritioning in a single unit - turbine attritioning.
Tank, discharge and inlet box easily maintained and the polyurethane impellers are replaceable.
Modular design
The air drying process allows pneumatic conveying of dry flocculent powder to be deposited to a remote system e.g. the top of a thickener
It can be supplied as an integral packaged unit
High shear attritioning of the newly wetted discreet flocculant particles
Gentle mixing of the wetted flocculant for ageing
No inter-stage pump between wetted flocculant and storage
Flocculant transferred via a dart valve
Static mixing of concentrate flocculant and dilution water
Dissolved air flotation (DAF) bulk water treatment system is a separation process in the water and waste water treatment.
The removal function is based on the reducing density of the particle. This is achieved by producing aggregates of the particles and the addition of micro air bubbles. The bubbles lift the aggregates to the water surface where they can be removed as sludge.
This is highly effective in removing solids down to micro levels.
The cost effective small foot print is efficient in treating large volumes.
Cost effective and simple to operate
Thickeners
Lime slaking plants
Packed Bed Clarifier
Full test facilities available
High throughput using an innovative feedwell design to maximise settling and flocculant utilisation
Complete turnkey solution
Specialising in thickeners of up 21m diameter
The world's most effective lime slaking system making us of all available lime
Full integrated systems from bulk bag unloading to milk of lime pumping
PLC controlled
Minimal maintenance required due to efficient attrition scrubbing of the lumpy lime
Packed Bed Clarifiers to remove solids in SX PLS streams
Floc blanket removes light solids from large volume flows
Reduces loading prior to conventional multi-media filtration
Continuous operation
Custom design to suit the required application
Leach trains
Iron precipitation plants
Pilot plant
Complete design and manufacture of atmospheric and pressure leach system
Turnkey solutions from complete design to commissioning
Complete design, installation, and commissioning of atmospheric iron precipitation plants
Total solutions for all metal processing
Laboratory equipment - supplied to laboratory scale
Automatic sample splitters
Pressure filters
Thickeners
Leach tanks
SX plants
Attrition Scrubbers
Water treatment plants
Solvent extraction plants SX
Flotation cells
MC Process has a division that specialises in water treatment and water reclamation
It has a specific interest in mine acid drainage and affordable potable water
It focuses on biological treatment of waste streams
Complete turnkey solutions
Test facilities available in South Africa, which are capable of processing 250 tons per month of your concentrate. We can prove your process on an industrial scale
Optimal mixer/settler design
MC Process has an alliance with Ultimate Flotation
All units are manufactured to customer requirements
Complete turnkey flotation turnkey solutions
End user co-operation on flotation systems for specific applications
Conditioners
Clay cake macerator
MC PROCESS has launched high energy conditioning by introducing an attritioning zone on the feed. This ensures intimate mixing of the feed material and the flotation chemicals, optimising the precondition of the flotation feed.
Specialization Areas
Particle surface modification
Solid liquid separation
Liquid/liquid separation
Water treatment (DAF)
Flocculant make-up
Thickening
Flotation
Metallurgical test work
The Clay Cake Macerator is a product of the Research and Development Department of MC Process, and essentially breaks down clay cakes into smaller particles, thereby reducing, if not prevent screening blockages.
Features of the MC Process Clay Cake Macerator
Variable Speed Drive
Advanced safety features: over torque, proximity metering, audio and visible alarms
Easily maintained
Dramatically improves plant uptime
Suitable for all tailings and recovery applications
